HYDERABAD, India, Jan. 21, 2026 /PRNewswire/ -- According to the latest report from Mordor Intelligence, the global polyurethane foam market volume is projected to increase from approximately 15.88 million tons in 2026 to nearly 19.61 million tons by 2031, registering a 4.31% CAGR during the forecast period. Growth is supported by rising demand from construction, furniture, automotive, and packaging applications, although volatility in raw-material prices and increasingly stringent environmental regulations in the US and EU are prompting manufacturers to accelerate the shift toward bio-based polyols and low-GWP formulations, reshaping product development and investment strategies. Rigid polyurethane foams continue to gain traction in building insulation, offering 30–50% higher thermal efficiency than conventional materials and delivering significant lifetime energy savings. Meanwhile, flexible foams remain integral to furniture, bedding, and vehicle interiors, while spray foams and memory foams are witnessing faster adoption driven by expanding e-commerce packaging and healthcare applications.

Polyurethane Foam Market Trends & Developments:

Broader Adoption in Automotive Manufacturing

Automakers are increasingly relying on polyurethane materials to reduce vehicle weight while maintaining comfort and safety. The foam's strength-to-weight balance supports slimmer interiors and improved energy absorption. In electric vehicles, rigid grades are widely used to protect batteries from heat and fire risks, with newer products reflecting the industry's shift toward more sustainable material choices.

Expansion of Temperature-Controlled Logistics

The need for reliable cold storage and transport is boosting use of rigid polyurethane insulation in refrigeration equipment. Its ability to maintain stable temperatures and resist moisture makes it a preferred option for food, healthcare, and agricultural supply chains. Ongoing improvements in formulation are helping reduce environmental impact while improving space efficiency for logistics operators.

Polyurethane Foam Industry Segmentation Overview:

By Type

• Flexible foam
• Rigid foam

Other types

• Spray foam
• Integral skin foam
• Memory foam

By End-Use Industry

• Building and construction
• Bedding and furniture
• Footwear
• Automotive
• Electronics
• Packaging

Other end-use industries

• Medical devices
• Textiles and apparel
• Aerospace

By Geography

Asia-Pacific

• China
• India
• Japan
• South Korea
• Rest of Asia-Pacific

North America

• United States
• Canada
• Mexico

Europe

• Germany
• United Kingdom
• France
• Italy
• Rest of Europe

South America

• Brazil
• Argentina
• Rest of South America

Middle East and Africa

• Saudi Arabia
• South Africa
• Rest of Middle East and Africa

For a full breakdown of polyurethane foam market size, segmentation data, and competitive intelligence, access all details of the Mordor Intelligence report at: https://www.mordorintelligence.com/industry-reports/polyurethane-foam-market?utm_source=prnewswire

Polyurethane Foam Market Share by Region

The Asia-Pacific region leads global demand, supported by strong activity in construction, appliances, and automotive manufacturing across major developing economies. Expanding urban populations, government-backed sustainability programs, and rising consumer spending on home products continue to strengthen the market. Local manufacturers also play a key export role within the region, while partnerships linked to renewable energy applications are opening new growth avenues.

North America stands out for technology-led growth and product innovation. Energy-efficiency incentives are encouraging upgrades in residential buildings, while the shift toward electric vehicles is increasing the use of advanced foams for safety and thermal management. At the same time, producers are investing in recycling and circular solutions to align with evolving sustainability goals.

Polyurethane Foam Companies:

• Arkema
• BASF SE
• Carpenter Co.
• Covestro AG
• Dow
• Eurofoam S.r.l.
• Foamcraft Inc.
• FX
• Huntsman International LLC
• INOAC Corporation
• Rogers Corporation
• Saint-Gobain
• Sekisui Chemical Co., Ltd.
• Sheela Foam Ltd.
• UFP Technologies Inc.

Check out related reports published by Mordor Intelligence: 

Flexible Foam Market: Flexible foam market size is expected to reach USD 55.65 billion in 2026 and grow at a CAGR of 6.63% to reach USD 76.71 billion by 2031. The market is segmented by material type and application, with analysis across Asia-Pacific, North America, Europe, South America, and the Middle East and Africa, and forecasts provided in value terms (USD).

Polyimide Films Market: Polyimide films market size is valued at USD 1.75 billion in 2026, growing at a CAGR of 5.81% and is expected to reach USD 2.32 billion by 2031. The industry is segmented by product type, application, and end-use industry, with regional coverage across Asia-Pacific, North America, Europe, South America, and the Middle East and Africa, and forecasts expressed in value terms (USD).

Polystyrene Market: Polystyrene market size to be at 18.19 Million tons in 2026, growing at a CAGR of 4.55% and is expected to reach 22.72 Million tons by 2031. The industry is segmented by resin type, form, and end-user industry, with analysis covering Asia-Pacific, North America, Europe, and other regions.

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SOURCE Mordor Intelligence Private Limited